Gear box rolling shutter door forming machine

Gear box rolling shutter door forming machine

Short Description:

Gear box rolling shutter door forming machine could be used to make the rolling shutter door panel in batch and fully automatic. The main feature of this type rolling shutter is can process more thicker material with higher speed. This type machine is developed based on the traditional machine, but as the requirement of customer in speed, we use the gear box drive instead of the normal chain drive. In order to cater to the market needs, we developed this type machine. Taking the following dr...


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Gear box rolling shutter door forming machine could be used to make the rolling shutter door panel in batch and fully automatic. The main feature of this type rolling shutter is can process more thicker material with higher speed.

This type machine is developed based on the traditional machine, but as the requirement of customer in speed, we use the gear box drive instead of the normal chain drive. In order to cater to the market needs, we developed this type machine. Taking the following drawing profile for example, I will show you how the machine is designed:

 

S/N

Name

Parameter

Pictures

1 Decoiler Usage: It is used to support the steel coil and uncoil it in a turntable way.

Passive uncoil pulled by roll forming system.

1. Loading capacity: 1.5T

2. Uncoiling width: 300mm

3. Inner diameter: 450-550mm

 
2 Feeding and leveling This part will level coil to make sure it is neat clean and straight.  
3 Roll forming machine

 

1. Size: 5300х1200х1400mm

2. Weight t: 3.8 tons

3. Voltage:380V/50HZ3Phase(as

customer’s request)

4. Roller fixer : Guide column

5. Frame : middle plate welded

Memorial arch frame type

6. Frame thickness:25mm

7. Drive mode: gear

8. Material of rollers: GCr12MoV

9. Material of shafts: 45# steel with

tempering

10. Diameter of shafts: φ50mm

11. Number of rollers :11 rollers

12. Main power: 5.5kw

  (Cycloidal planetary gear speed

reducer)

 

4 Punching part This part will together with shearing part.

1. Mould material: Gcr12

2. Power supper: Hydraulic Station

 
5 Shearing machine

1. Material of blades: Gcr12 quenched

2. Power supply : hydraulic power

3. Stroke switch : non-contact

photoelectric switch

 
6 Hydraulic Station

 

1. Hydraulic motor Power: 5.5 kw

2. Hydraulic oil: 46#

Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and four hydraulic pipes. And two electromagnetism valves: one is for punching hole, one for cutting.